Filling the Cooling Circuit

Required Tools & Equipment
  • Deionized¬†Water, 2L
  • A coin or large flathead driver
  • Wire Cutters
  • Jug, pitcher, bottle, or otherwise similar container for coolant

1 Preparing the Coolant

Deionized water, commonly referred to as DI water, is required to fill the cooling circuit. AON3D does not provide DI water with each machine and it is up to the end user to purchase the water.

Warning

Deionized water and distilled water are not the same product, please ensure that only deionized water is used to mix the coolant.

AON3D recommends premixing the DI water and the entire bottle of coolant concentrate in a separate container (ideally a pitcher with a narrow lip for easy pouring)

Warning

Do not use regular tap water or any other coolant mixture not authorized by AON3D. With improper cooling fluid, potential failure mechanisms include: galvanic corrosion, algal growth, scale formation, and polymeric degradation. Any or all of these mechanisms will negatively affect the performance of the cooling system and can lead to catastrophic component failure.

1.1 Initial Gravity Fill

Start by opening the fill port of the pump reservoir with a coin or a large flathead driver. Using the included funnel, pour coolant into the circuit until the reservoir is almost filled to the top.

Once filled, set the red speed controller dials, numbered from 1 to 5 and located on the rear face of the pump motors, to number 5.

Note

Pouring of the coolant should be done at a slow and steady pace, making sure there is minimum spilling of the coolant.

Pump Fill
Pump Fill

1.2 Pump Fill

Let the pump run until the reservoir level goes down. Unplug the pump power to stop it. The funnel should be removed from the fill port when the pump is running to let the air easily escape from the system.

Warning

The coolant pumps are not intended to be run dry. Avoid having the pumps run when the reservoir level is low.

The pumps are most effective at driving air out of the system when the reservoir is near full before starting, so make sure to top up between each fill-pump cycle. If you find the pump is still unable to fill the circuit, cycling the pump power on and off a few times is effective at dislodging any air clogging the circuit.

1.3 Flush Out Remaining Bubbles

After about three cycles, there should be enough coolant in the circuit to achieve steady state flow. At this point, you no longer need to cycle the pump on and off - simply keep refilling the reservoir as necessary as the air continues to flush out of the circuit. 

Let the circuit run until no more bubbles are visible, top off the reservoir levels one last time, and then replace the fill port cap.

Air will continue to bleed from the system, so after the first ten (10) and fifty (50) hours of operation, remove the fill port cap and top up the reservoir with pure DI water or any remaining coolant.

Tip

Checking the reservoir levels about once a month is recommended, as the coolant evaporates over time.

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